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Ex 1: Simulator Familiarisation

The AVRIO LNG Cargo Handling Simulator is an advanced training platform replicating the operational, technical, and safety aspects of managing Liquefied Natural Gas (LNG) cargo. It provides a realistic and controlled environment for training maritime professionals in the specialized field of LNG handling, which is crucial given the hazardous nature of LNG and the complex systems involved in its transport and storage.

The LNG LCHS training program is structured to provide a comprehensive, hands-on learning experience for officers operating on LNG carriers. Spanning five days, the program is divided into daily exercises that simulate real-life LNG operations, covering the entire lifecycle of an LNG carrier—from delivery to drydock.

Key Features of the Program:

  1. Structured Learning: Each day focuses on different operational aspects of the LNG carrier. Learners are introduced to procedures through the LNG LCHS Exercise Instruction Manual, which outlines the steps for each task in the simulator app.
  2. Milestones: The exercises are broken down into milestones, ensuring that the learner understands and completes each step before progressing. Early milestones focus on preparing the simulator for the assessment.
  3. Operational Knowledge: Learners gain a deep understanding of on-board LNG carrier operations, including machinery operation, valve management, and the limitations and troubleshooting procedures for various systems.
  4. Simulator Assessment: Once the assessment phase begins, learners must respond to various alarms, remarks, and caution prompts from the online instructor. Alarms are categorized based on urgency—low and high priority. These are displayed on the right-side navigation bar of the simulator interface, where the learner can review them to understand the required actions. A complete list of Alarms and Remarks is provided for each exercise in the LNG LCHS Exercise Instruction Manual.
  5. Alarm Handling: The learner must manage the Remarks and Cautions by resolving the issues directly. High-priority alarms require immediate action, while low-priority alarms may be deferred but still need attention.
  6. Interactive Feedback: As learners interact with the simulator, they receive real-time feedback on their decisions. Alarms and instructor comments guide them through troubleshooting and operational processes, allowing them to understand the criticality of different situations.
  7. Assessment Summary Report: Users can track their progress by selecting the Assessment Report option. The report provides details of each exercise attempt, including explanations for passing or failing specific attempts. Trend graphs are also displayed, offering insights into the actions performed throughout the assessment.

This training program is designed to simulate the full scope of responsibilities an officer might face on an LNG carrier, ensuring they are well-prepared for all aspects of ship operation and emergency response.

Important Note 1:

Please note on completion of every Exercise Assessment, The user has to close the simulator tab and return to the website Tab for the next exercise.

If the user fails to do so and has multiple simulator tabs opened, The user might fail the exercise due to conflicts caused by multiple tabs being opened.

Important Note 2:

If you are unable to view the complete page, you can adjust the page size using the following key combinations:

For Windows:

  • Press Ctrl and + (to zoom in and increase the page size).
  • Press Ctrl and (to zoom out and decrease the page size).

For Mac:

  • Press Cmd and + (to zoom in and increase the page size).
  • Press Cmd and (to zoom out and decrease the page size).

The Simulator Familiarisation Exercise is designed to help the learner navigate and operate across various user interface screens within the simulator. Through a series of milestones, the learner interacts with different screens and completes tasks to gain a deeper understanding of the system’s operations. The exercise covers key aspects such as the requirements and procedures for operating different machinery, including the custody transfer system, generators in the power management system, and ballast pumps.

The learner will become familiar with crucial operational procedures, including the interlocks and parameters for starting various equipment. For example, they will learn the process for starting and operating cargo pumps, managing the connection and disconnection of manifold arms, and ensuring proper alignment between different system screens (e.g., verifying that valve positions on one screen correspond to others).

Other important tasks covered in the simulator include operating the water curtain system, positioning sampling points, and managing gas instruments. The learner will also gain a detailed understanding of the interlocks involved in safely starting and operating machinery such as ballast pumps, cargo pumps, and other essential components.

By the end of the exercise, the user will have a comprehensive understanding of how to navigate through the different simulator screens, access various areas, and operate the systems safely and effectively.

Milestones:

  • Learning and Training Phase.

  1. Navigate to CTS main page, set ship mode to Harbour, set filter mode Normal and fill the Officer Name in Report and Setup.
  2. Navigate to CTS Status page and verify the Officer Name.
  3. Navigate to the PMS page and start additional 2 Generators to run the Cargo pumps.
  4. Navigate To Ballast page and start Ballast Pump No.1 Sea to Sea.
  5. Navigate To Hydraulic Power Pack page and start the No.1 Pump in Ballast System Main PP And Cargo System Main PP.
  6. Navigate to Gas Management page and change the GCU PID Output to 400 kg/h.
  7. Navigate to any of the cargo pages and connect manifold arm L1, L2, V, L3 And L4.
  8. Navigate to any of the cargo system page and open Port side valves for lines L1 ,L2, V, L3 and L4.
  9. Navigate to cargo loading page and verify the opening of Port side valves.
  10. Navigate to Cargo tank 1 page and check the Interlock of Cargo pump 1 and start in recirculation mode.
  11. Navigate to Cargo tank 1 main page and check all the Sampling points.
  12. Navigate to Miscellaneous equipment page and start all the fans for gas operation. Total 7 fans under-Fans 1 as mentioned in the Milestone description.
  13. In Miscellaneous equipment page start water curtain by running any Fire and GS pump. Navigate to any of the cargo systems page and check the running of water curtain.

 

Step By Step Procedure

  • Learning and Training Phase.
  1. Navigate to CTS Main Page, Set Ship Mode to Harbour, Set Filter Mode to Normal, and Fill in the Officer Name in Report and Setup

  1. Navigate to the CTS Main Page via the side navigation menu or homepage.
  2. Set Ship Mode to “Harbour“.
  3. Adjust Filter Mode to “Normal“.
  4. Enter the officer’s name in the designated field under the Report and Setup section.
  5. Verify that the entered information is saved correctly.

 

  1. Navigate to CTS Status Page and Verify the Officer Name

  1. Navigate to the CTS Status Page from the side navigation menu.
  2. Check that the officer’s name entered earlier is displayed correctly.

 

  1. Navigate to PMS Page and Start Additional 2 Generators to Run Pumps

  1. Open the Power Management Systems (PMS) page using the side navigation menu.
  2. Locate and start two additional generators.
  3. Ensure that Generator 2 (GE2) is running successfully.

 

  1. Navigate to Ballast Page and Start Ballast Pump 1 Sea-to-Sea

  1. Open the Ballast System page via the side navigation menu.
  2. Prepare the system by ensuring the following valves are properly adjusted:
    • Fully open BA008F.
    • Set BA011F to 15% – 20% open.
    • Fully open BA020F and BA483F.
  3. Start Ballast Pump 1:
    • Click on the pump icon to display options.
    • Press “Start” to activate the pump.

 

  1. Navigate to Hydraulic Power Pack Page and Start the No. 1 Pump in Ballast and Cargo Systems

  1. Open the Hydraulic Power Pack page from the side navigation menu.
  2. Start the No. 1 Pump in the Ballast System Main PP:
    • Locate the pump and click “Start“.
  3. Start the No. 1 Pump in the Cargo System Main PP:
    • Locate the pump and click “Start“.

 

  1. Change the GCU PID Output to 400 kg/h

  1. Go to the GCU Fuel Gas Service page via the Gas Management Systems in the menu.
  2. Open the PID options and set the Output (OP) to 400 kg/h and click Set OP.

 

  1. Navigate to a Cargo Page and Connect Manifold Arms (L1, L2, V, L3, L4)

  1. Access the Cargo System Page via the side navigation menu.
  2. Locate the highlighted manifold arms above the liquid manifold.
  3. Click on each arm (L1, L2, V, L3, L4) to initiate the connection process.

 

  1. Open Port Side Valves for Lines L1, L2, V, L3, and L4

  1. Open the following port side ESD valves on the Cargo System Page:
    • CL011, CL021, CG071, CL031, CL041.
  2. Ensure all valves are in the open position.

 

  1. Navigate to Cargo Loading Page and Verify the Opening of Port Side Valves

  1. Navigate to the Cargo Loading Page via the side menu.
  2. Verify that the following valves are open:
    • CL011, CL021, CG071, CL031, CL041.

 

  1. Navigate to Cargo Tank 1 Page, Check Interlock of Cargo Pump 1, and Start in Recirculation Mode

  1. Open the Cargo Tank 1 page from the navigation menu.
  2. Ensure the following interlock conditions are met:
    • Discharge valve CL101 is 25-30% open.
    • Filling valve CL100 is at 95% or more.
    • Master valve CL107 is at 5% or less.
    • Start another generator if required for power.
  3. Start Cargo Pump 1 in recirculation mode:
    • Click the pump icon and press “Start“.

 

  1. Navigate to Cargo Tank 1 Main Page and Check All Sampling Points

  1. Go to the Cargo Tank 1 Main Page via the side navigation menu.
  2. Verify the following sampling points:
    • Top (T), Middle (M), Bottom (B), Liquid line (L), Vapour line (V).
  3. Ensure associated gas detectors are properly opened.

 

  1. Navigate to Miscellaneous Equipment Page and Start Fans for Gas Operation.

Open the Miscellaneous Equipment Page from the navigation menu.

  1. Start the following fans:
    • Start one fan in GCU Fan.
    • Start one fan in CARGO MACH RM EXH Fan.
    • Start one fan in ELEC CABINET RM SUPPLY Fan.
    • Start one fan in ELEC MTR RM SUPPLY Fan.
    • Start one fan in PASSAGE WAY UNDER TRUNK DK EXH Fan.
    • Start AIR LOCK SUPPLY Fan.
    • Start SG ROOM EXH Fan.
  1. Start Water Curtain by Running Any Fire or GS Pump

  1. On the Miscellaneous Equipment Page, locate the Bilge/Fire/GS Pump section.
  2. Select and start any one pump.
  3. Navigate to Any Cargo System Page and Check the Running of the Water Curtain.
  4. Open any Cargo System Page from the navigation menu.
  5. Verify that the water curtain is running successfully.